Case Study: How Dura-Crete Precast Walls Delivered Privacy and Noise Control for FedEx Distribution Center Construction
THE CHALLENGE
FedEx’s Murfreesboro distribution hub required large-scale perimeter security walls that also met stringent sound attenuation requirements. The project demanded STC 32-rated sound walls, accelerated scheduling, and installation on challenging terrain, including solid bedrock. With tenant-driven design changes and a tight construction timeline, the client needed a turnkey system that balanced durability, aesthetics, safety compliance, and cost control.
THE APPROACH
Dura-Crete Walls provided a modular precast sound and privacy wall system for FedEx’s hub that installed quickly to minimize disruption of ongoing operations. The combination of reinforced concrete and steel delivered long-term durability, low maintenance, and a professional industrial aesthetic, while reducing labor costs and schedule risks compared to traditional masonry, cast-in-place, and other perimeter security solutions. Its modular design allowed for easy height variation across different areas of the property, with sections as tall as 20 feet and also enables the possibility of future reconfiguration or expansion, giving FedEx the flexibility to adapt to various needs and operational changes, while preserving budget for other high-value site improvements.
THE RESULTS
Delivered on Schedule – Despite challenging terrain and tenant-driven design changes, the precast sound walls enabled more efficient installation timing, keeping the 75-acre hub expansion on track and avoiding costly project delays.
Exceeded Sound Performance– For a site that borders a large residential community, sound attenuation was of vital importance to keeping the community aligned with the development. The Dura-Crete Walls system exceeded the specified STC rating, providing a rating of 41, helping to maintain a more peaceful environment for neighboring residents.
Immediate Savings– While providing long-term value through robust strength and durability, Dura-Crete Walls’ precast system also helped reduced immediate construction costs of the perimeter segment by roughly 20 percent.
At this FedEx facility, Dura-Crete Walls delivered the perfect balance of privacy, security, noise reduction, and cost-efficiency – bringing both immediate and long-term value to the Murfreesboro center. For design assistance, specifications, or pricing inquiries, reach out to our team at info@duracretewalls.com.
